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Well, I decided it was time to make some bacon. Started with the mix from High Mountain


I went to Costco and got 2 twin packs of deboned pork shoulder/boston butt. I brought them home and began by rinsing them well but didn't trim anything. I did split them in half so they would be somewhere near bacon size when sliced. bacon mix said any loose pieces of meat and be tucked in and would be fine, so that's what I did. The dry rub brine in the package is for a total of 25 pounds of meat and that is what I bought so I could use the whole thing at once. I followed the directions with the High Mountain brine by coating the meat and stuffing it all in a 5 gallon plastic bucket covered with Saran wrap laid right on the meat to keep as much air out as I could. The bucket was placed in the fridge for 5 days, turned then for another 9 days for 14 days total. The fridge temperature is at 36 degrees, a little cooler than High Mountain recommended but I also keep beer in the same box!
After 14 days, the meat was rinsed, soaked in cold water for 2 hours then rinsed again. Following directions, the meat was patted dry and left to dry for a couple hours. During that time, I got the smoker ready. I put all 25 pounds in at once and turned the smoker, a SM020, to 150 degrees and no wood. This dries out the outside of the meat and a glaze-like shell is now covering the meat. I think this keeps the bacon from drying out. Now, I put in 3 ounces of hickory and crank the heat up to 200. The trick now is to keep the meat under 140 degrees and cooking too much. As soon as smoke starts, I watch things carefully and when the smoke peters out, I open the door and cool the whole thing off. This is to maximize smoke and minimize the meat temperature. The hickory smoked well and an hour after the smoke starts, I open the box, cool things off and add 2 ounces of apple wood. I repeated this 2 more times using apple wood and hickory for a total of 6 hours before the meat got to 140. The directions say to turn off the smoker and let the meat sit in there for another hour. I did and the meat continued to absorb heat. At the end of the hour, the meat was 150. Now it's 7 hours in the smoker and I take the meat out and place it in the fridge. I let it sit in there for 2 days before slicing. The pictures tell the rest of the story....

Out of the fridge and ready for the slicer.
Slices up real nice and starting to look like bacon too!

Final product. From 25 pounds of raw, deboned pork shoulder, I finished with 22 1/2 pounds of bacon and scraps for the bean pot.

This bacon has a fine taste, not too smokey at all and very lean. It will be my bacon for the next year unless I give some away as Christmas presents! Ho! Ho! Ho!
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BTW, the reason for the wavy edge on my finished product photo was; that's from the grate. The meat sags between the little bars on the grate and the waves form. For a straight edged bacon use a tight grate or some sort of mesh wire like that used for cheeze. I kinda like my waves though. It's original and definately can tell it's not store bought bacon.
If you pull meat from smoker at about 125*, I think you'll get a product that you'll be happier with if you really want a "bacon like" taste and texture. Smoking to 140* provides a ready to eat product that is "food safe", but a little too hammy IMO unless you intend to eat without further cooking.

And the glaze you speak of is called a pellicle. You can achieve the same thing by letting it air dry on the counter for a couple of hours.
Thanks for the input Todd.

I agree and that's why I added those times and temps; if you want meat that is "safe" to eat right away, then 140 is it and to leave it in the smoker to rest for an hour will bump it up to 150. Next time, I'm going to follow your suggestion to pull at 125.
The nice thing though, about my results is the sampling while I'm packaging. HA! Anyway, it tastes like a mix between bacon and ham and if that's what you want, then it's great. If you want the flavor of store bought bacon, then this isn't going to match that flavor or texture. I think only a real pork belly cut of meat is going to do that anyway. I much prefer this flavor over the store bought bacon anyway. I know it is healthier for me.

Oh yeah!! Pellicle. I did mention that it sits on the counter for a couple hours after patting dry and that the recipe calls for 45 minutes in the smoker at 150 with no wood as well. The pellicle wasn't there after resting on the counter, so the warm air was needed. I know the meat is fully cured, but sitting 25 pounds of meat out on a counter for 2 hours just seems wrong! HA!!
If you like buckboard bacon, you really should try Canadian bacon with pork loin. You really can surpass the best store bought you've ever had, and it takes less time too.

I've made buckboard bacon with a dry rub and a brine, and the brine gives a more "bacon like" experience IMO. This thread might be of interest to you: My First Bacon

The pictures aren't there anymore. A shame as Dean's bacon was beautiful!

The buckboard bacon pulled at 125* to me tastes like very lean store bacon. I can't find pork belly for less than $3 per pound, so when I have to have the "real" thing, I've been going store bought. One of the wholesale clubs has a very nice thick sliced store brand that is about $2.50 a pound.

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