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No I haven't had a problem with flames.. I start with a low temperature of 125 until the enternal temp of the sausage reaches 90, I add the hickory chunks and increase the temp to 145 for two hrs, and increase to 150 for two hrs. By that time most of the wood is gome and I then increase to 175 until the enternal temp reaches 152. The wood never ignites at those temps.
Hmmmmm, it did in mine. It could be because I started with door open, then shut it for a while before second guessing myself and cracking it again. Maybe the heat had a chance to build up while the door was shut and then the sudden availability of fresh air was all it took to combust????

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