Big Mike.... I have owned Shacks since 2005 so with all due respect I think I know them pretty well. As for a cover... yes I have the fitted CS cover as well as a tarp I cover that with. And beleive it or not I don't use my laptop in the rain
As for improvising I do it with the best of them from hair dryers,heating pads, umbrellas, sheet pan rain covers, offset vent pipes, voodoo dolls, etc. so please don't think I haven't tried everything within reason. Bottom line is the original Amerique's were IMO problematic and have a different set of electronics than you have on your much newer unit.Also I have come to find there was a fit and finish issue that allowed water in through a seam gap. The initial Amerique was also IMO under powered at 800 watts. I appreciate your support for CS but it does them and us no good to sugar coat a problem and just say the operator is not flexible enough and or does not understand the unique requirements of the device.
So lets fast forward..... as I said early on I have been a big CS supporter. I have worked with Bill and Tony for many years on various issus... great guys who will do anything for you. I also met Stuart, Eddie and a number of the CS team at a cooking class in Ponca City years back. It was determined that the whole control unit was bad and no amount of heat, cold, hair dryers, umbrellas or user flexibility was going to solve the problem. Bill suggested I replace the entire control unit which is the entire top of the Amerique. They worked with me on the replacement part given the number of issues we had gone through. In the process of replacing the top the seam leak was discovered and all the wet insulation dried and replaced. Also it was apparent that nothing was sealed with silicon caulking, including the vent nipples... all adding to the moisture issues.
The entire top and control unit was replaced, all damp / wet insulation was oven dried, heating element was previously upgraded to 1000 watts, all seams and vent nipples sealed with silicon sealent, seam gap filled .... entire process took about 2 hours.
All seems to be working well at this time.... the upgraded control unit is a massive improvement and the unit kicked on perfectly at 29F yesterday morning.
PS.... I was contacted by two forum members about my issues as they were considering a purchase. In both cases I stressed that I felt my issues revolved around the early Amerique electronics issues and they should have 100% confidence that the current models were greatly improved. I also stressed there was no better electric smoker on the market nor better folks to deal with.