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I have been on vacation for 10 days. Needing some good Q, I decided to put a couple of boston butts on the FEC last night so we could have pulled pork after church today.
Prepped the butts and placed in the FEC at 11:00 last night,went to bed at 12:30 and everything was going good. When I got up this morning the temp was 75 and I had a cooker full of pellets. Internal temp of butts was right at 100, usually about 150 at this point. I decided to turn up to 250 to make up for lost time. An hour later I had thick dark smoke rolling out of the FE. I open the doors and the pellets I didn't clean out were on fire as well as the rubber seal. I unplugged, went to church, then went out to eat after church.
I belive the gasket fire was because I was too lazy to clean out all the pellets. (If anyone thinks different please tell me)
But why did the fire go out and the pellets overload? It happened once before but it was within the first 30 min of a cook. The temp setting was 180 which is where I always start my buttts, what happened and how can I prevent this?
I guess I'll be ordering a new seal tomorrow.
Lee
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I've been playing with Traeger burn systems quite a bit lately and have a theory as to why flameouts occur. Momentary auger jams are not rare. A pellet binds the auger, and then breaks freeing up the auger. If this occurs at the right point of the run cycle and is of long enough duration, there aren't enough pellets deliveried to the burn pot to burn through the delay cycle. We had lots ot flameouts early on until we decreased the delay time on the controller.

Candy Sue has been telling us to smash our bags of pellets on the concrete to break them up. From what I've observed, the long pellets are often the cause of these momentary auger jams. So drop those bags on the concrete. Second, she also says to not just dump a bag in the hopper. This dumps all the fines in the bag into the system. Scoop them in.

Greoge at Traeger says that cresote builds up in the end of the auger tube (applys to the direct delivery, not ramp models). This build up can slow or even jam the auger as it heats up. He suggest cleaning the auger tube every two years, but given the burn times on a smoker vs. a grill, I would think at least an annual cleaning.

Flameouts will be rare since a combination of events have to occur to cause them. I believe breaking up those long pellets puts the odds even more on our side.
I have seen flameouts when running at 180 or smoke setting. Only started noticing it when I did a brisket cook while at work. Put the meat on at 5am and did not check it until 6pm that night. When I arrived home, there was a fair amount of smoke coming out of the exhaust, temp was at 195. When I opened the door, the firepot was only smoldering, but within a couple seconds it burst into flames and all appeared to be ok.

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