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I've noticed on my new FEC100 that I'm also getting alot of ash thrown around inside the cabinet, all the way up to the top shelves that hold the racks, and on the meat. In fact after a long butt cook there was basically no ash in the firepot, all of it had been thrown around inside the cabinet. The only thing reamaining was a few partially burned pellets.

I've never seen ash thrown around like this in my older (2008) FEC100. I've spoken to several other owners of newer FEC's and almost all of them experience the same thing. My guess is the fan must have higher cfm's than previous models or the relay has them blowing longer.

I always vacuum out my smoker prior to each cook and use BBQ'r Delight pellets. I'm hoping that as this smoker gets more seasoned and obtains that buildup the ash will start to stick to the sides and not work all the way up in the cabinet.
Ash is primarily a by-product of the kind of pellet as well as the temp. Higher temps, more ash.

Traeger and some of the others use some wood that is REAL bad for ash.

If you're having an ash issue, check the brand first.

Trucky, you are correct. The later models have a higher CFM fan in them.
I have experienced the same as Trucky and agree with Smokin. When I run my FEC100 high it scatters the ash all around.

I don't see much change in volume regardless of which brand (Cookshack, BBQ'ers, and Absolute) they all put out a lot of ash at high heat. but I notice that Cookshack probably produces the least ash at the lower temps.(i.e. 160-250)

I expect an ash storm when I cook a load of Butts at 275-300 its really not a problem for me.

My temps hardly swing at higher temps than say 224-250 range as well.

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