still smokin

I wouldn't be concerned because, IMO it will eventually seal. As long as you are satisfied with your smokes I see no problem. If you are concerned (and it may not be a bad idea) give CS Customeer Service a call 1-800-423-0698. They may have a solution.

I've had my 008 for going on a year, and mine still leaks some in the same area as your's, especially during the 1st hour or so. It doesn't affect the end results and isn't a big concern (at least to me). There's a couple of archived threads about this that you can check up on for more info. Have a grateful one! Brian

Is a little smoke on a smoker a reason for concern?

It's not a problem....I've had mine for almost 2 years now, and it still leaks a little smoke from time to time.

However, the BBQ that comes out of it is great...

I'm going to go against the grain here and say to keep a close eye on it. My 008 leaks very little smoke from the door. You say yours leaks a "considerable amount". I'd monitor it, maybe take a few pics to email to Cookshack customer support.

Maybe there's a defect in the hinge, some warping in the door, etc. Work the issue through to your satisfaction with customer support. I'm sure Cookshack wants you to be completely happy with the performance of your smoker.

I agree. I think if there is very much smoke loss, there will also be some heat loss. We all know we need all the heat that little Smokette can muster.

Well, my 2 cents.

First question. Are you happy with the product?
Smoke getting out the door, as well as a little heat are okay. The smoke will compensate if it feels the heat going down, whereever the smoke gets out.

Unless the gap is BIG, and I can't define big, I wouldn't worry about it.

Smokin'

Scotty, sounds like we're kind of shootin' in the dark here 'til we find out how big the gap really is. You can check it using a set of feeler gages. If you don't have a set, your friendly neighborhood gas station/repair shop will. Borrow theirs, check it out and report your findings back to the forum or to customer service or to both.