I've had my PG 500 since May and have went thru 5 bags of pellets.  I really gets used more than my FEC 100.  A couple of weeks ago, while trying to remove the offset side grate, I noticed the steel divider wall, which separates the direct and offset side is badly warped, obviously from the heat.  It's really difficult to get the offset-side grate back in without using a screwdriver to pry the wall over.  Has anyone else experience this?  Maybe I'll call cookshack.  Works fine otherwise.  I do get some smoke coming out of the pellet hopper.

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